The production line for cold-rolled carbon plate, stainless steel plate, aluminium and other metal sheet begins with the school calm shear. Its main feature is constantly shear production lines running at the same sheet metal shear actual speed. Flat school and can solve the most difficult process - stop cutting the board starting micro-indentation. Particularly applicable to high-precision aluminum plate, stainless steel plate mirror calm Length school shear size of the school board (<500 mm) high-efficiency production.
Configured with a 6-weight line begins with transverse shear basically the same. Difference between the high-speed servo control shears used swing shear (ROTARY). Length Principle and use rotary encoder feedback synchronous servo system shear, servo system uses Germany "SIEMENS" or Japan, "RELIANCE" drive system.

decoiler and Cars:decoilers have capacities ranging from 3 tons to 20tons. and widths ranging from 200mm to 1600mm.

The line is hot-rolled steel sheet, stainless steel sheet, plate begins with a variety of school-shear length specifications sheet, and fringe trimming function.
From the standard configuration: Feeding car, uncoiler, Reply feeder, the feeding of pre-school, the transition table, spacing device (trimming machine, and at the wire winding machine), the host school level, length device, the tail plate feed units , shears, conveyor table and threw feeder, the code expected workstations, Zhengliao devices, hydraulic systems, electrical control system.
The main production line hydraulic system used Taiwan Original precision components, electrical control procedures for imported PLC and touch screen controller to control all functions, the main motor of a school-DC-DC controller products by the United Kingdom in Europe, with the degree of automation high shear and high precision, stable and reliable performance, easy maintenance, and other operational characteristics.

Feature

1.Electric Eye Loop Control System and pneumatic control system, high performance.

2.Feed and straightener roll with a hard chrome plated.

3.Outgoing catenary to assist and support the material

4.Hold down arm device

7.Uncoiler with inverter control

8.Reference indicator adjuster

9.2 in 1 uncoiler and straightener saves space and increase productivity.

10.Straightener opener design, it is good for cleaning rolls and maintenance.

11.Outgoing catenary to assist and support the material

12.A Cluster gear set maximizes transmission of horse power.

13.Uncoiler with inverter control

Specification

Model:	BAL-300	BAL-400	BAL-500		BAL-600	BAL-700		BAL-800
Coil Width(mm)	300	400	500		600	700		800
Coil thickness(mm)	0.3-2.0	0.3-2.0	0.3-2.0		0.5-2.0	0.5-2.0		0.5-2.0
Load weight  (kg)	2000	2000	2000		3000	3000		3000
Coil.I. Dia(mm)	480-520
Coil. O. Dia (mm)	1200			1500
Speed (m/min)	15
Straighten Rolls (mm)	¦Õ48*11			¦Õ60*11
	Up 5      down 6			Up 5      down 6
Guide Rolls	¦Õ78			¦Õ90
Motor(HP)	3HP 380V		5HP 380V				7.5HP 380V
Expansion Method	Hydraulic
Uncoil Method	Master
Uncoil Sensor	Electric Eye Loop
Uncoil Power	2HP
Coil Car	Option

I. Feeding feature by PLC program from MITSUBISHI

1.NC Servo feeding. Operating with Computerize Numerical Control by PLC program from MITSUBISHI made in Japan. The electrical parts from YASKAWA made in Japan including Servo motor, driver, encoder, interface screen and so on.

2.High precision feeding: to meet the coming of hi-tech industry, controlled by computer closed circuit feedback system to keep precision degree within +/-0.15mm
3.Feeding function: input 20 sets of different feed length, each group provides 999 times for punching or cutting to satisfy processing of special products.

4.High efficiency release device, match with adjustment of signal from the cutter or press machine through cable wire.

5.Setting of feed length: directly input feed length on the control plate, and then it can reach needed distance, feed length max 9999.99mm. speed max 40m/min

II. Straightening feature.

Features

1.3 in 1 uncoiler and straightener saves space and increase productivity.

2. Straightener and thickness adjustment by 4 worm gear micro-adjuster withreading 0.1mm advance reference indicator.

3.Feed and straightener roll with a hard chrome plated.

4.High rigid mechanical design sturdy construction, and high power output to secure proper straightening and feeding during the speed increasing efficiency.

5.Electric loop control system.

6.Power hold down arm device

7.Inverse curve roll, easy to set up the curve up or down of feeding exit direction.

8.Feeding line easily adjusted by advance worm gear screw Jacks device

9.Coil Material Entry support Assembly can bring the material into pinch rollers Automatically to save man power and increase safety,

10.Coil side guide

11.Outgoing catenary to assist and support the material

12.A Clusster gear set maximizes transmission of horse power.

13.Transforme

 

 specification 

Item   Model	TNCF5-400		TNCF5-500	TNCF5-600	TNCF5-700			TNCF5-800
Coil width(mm)	100 -400		100-500	100-600	100-700			100-800
Coil thickness(mm)	0.6-6.0mm
Uncoiler expansion	Hydraulic
Load weight(kg)	3000					5000
Coil I.Dia(mm)	508
Coil O.Dia(mm)	1200
Main motor (kw)	AC Servo 5.0					AC Servo 7.0
Uncoil motor	A C Servo 1.5						AC Servo2.2
Straightener Rolls(set)	upper4/lower3
Feed Rolls(set)		upper1/ lower1
Inverse curve Roll(set)		lower 1
Pinch Roll		upper 1/ lower1
Feed Level (mm)	1100-1200mm
Uncoiler sensor	Electric eye Loop
speed( m/min)	0-16
Air supply (kg/cm2)	5

straightening performance

 

mode	material wide(mm)
	thickness range(mm)	400mm	500mm	600mm	700mm	800mm	1000mm
material thickness	1.0-2.5	400mm	500mm	600mm	700mm	800mm	1000mm
	3.2				600mm	600mm	600mm
	4			500mm	500mm	500mm	500mm
	4.5		320mm	400mm	400mm	400mm	400mm
	5	350mm	280mm	350mm	350mm	350mm	350mm
	6	300mm	200mm	300mm	300mm	300mm	300mm

 

I. Feeding feature by PLC program from MITSUBISHI

1.NC Servo feeding. Operating with Computerize Numerical Control by PLC program from MITSUBISHI made in Japan. The electrical parts from YASKAWA made in Japan including Servo motor, driver, encoder, interface screen and so on.

2.High precision feeding: to meet the coming of hi-tech industry, controlled by computer closed circuit feedback system to keep precision degree within +/-0.15mm
3.Feeding function: input 20 sets of different feed length, each group provides 999 times for punching or cutting to satisfy processing of special products.

4.High efficiency release device, match with adjustment of signal from the cutter or press machine through cable wire.

5.Setting of feed length: directly input feed length on the control plate, and then it can reach needed distance, feed length max 9999.99mm. speed max 100m/min

II. Straightening feature.

Features

1.3 in 1 uncoiler and straightener saves space and increase productivity.

2. Straightener and thickness adjustment by 4 worm gear micro-adjuster withreading 0.1mm advance reference indicator.

3.Feed and straightener roll with a hard chrome plated.

4.High rigid mechanical design sturdy construction, and high power output to secure proper straightening and feeding during the speed increasing efficiency.

5.Electric loop control system.

6.Power hold down arm device

7.Inverse curve roll, easy to set up the curve up or down of feeding exit direction.

8.Feeding line easily adjusted by advance worm gear screw Jacks device

9.Coil Material Entry support Assembly can bring the material into pinch rollers Automatically to save man power and increase safety,

10.Coil side guide

11.Outgoing catenary to assist and support the material

12.A Clusster gear set maximizes transmission of horse power.

13.Transforme

          specification

Item  Model	TNCF6-400	TNCF6-500	TNCF6-600	TNCF6-700	TNCF6-800	TNCF6-1000
Coil Width(mm)	70-400	70-500	70-600	70-700	70-800	70-1000
Coil Thickness(mm)	0.8-8.0
Uncoiler Expansion	hydraulic
Load Weight(kg)	3000-5000
Coil I.O.(mm)	508
Coil. O. D (mm)	1200
Main Motor (kw)	AC servo/5.0 or 7.0
Uncoiler Motor	1.5kw			2.2kw
Straightener Roll (Qty)	upper 3/lower4
Feed Roll	Upper 1/ lower 1
Feed pitch Accuracy(mm)	+/-0.15
Loop Control	photoelectric sensor
Speed Range ( m/min)	0-16
Air Supply (kg/cm2)	5

straoghtening thickness

model	material width(mm)
Material thickness	material thickness range(mm)	400mm	500mm	600mm	700mm	800mm	1000mm
	0.8-1.4	400mm	500mm	600mm	700mm	800mm	1000mm
	2.5						900mm
	3.2						800mm
	4					700mm	700mm
	4.5				600mm	600mm	600mm
	5			500mm	500mm	500mm	500mm
	6		400mm	400mm	400mm	400mm	400mm
	7	300mm	300mm	300mm	300mm	300mm	300mm
	7.5	200mm	200mm	200mm	200mm	200mm	200mm
	8	170mm	170mm	170mm	170mm	170mm	170mm